BMW Sedans, Coupes, and SUVs Recalled Because the Starter Motor May Overheat

Some of the vehicles were part of an earlier recall and may need to be repaired again

Jon Linkov, Consumer Reports Autos Editor.

By Jon Linkov
Autos Editor

October 6, 2025

2019 BMW X5 driving at the CR Auto Test Center — 2019 BMW X5 driving at CR's Auto Test Center.

BMW is recalling more than 145,000 vehicles because their starter motors may overheat, risking a fire. The recall involves a number of sedans, coupes, and SUVs that were part of a previous recall for the same problem. While neither the automaker nor the National Highway Traffic Safety Administration says to do so, owners may want to park their vehicles outside and away from structures until the repair has been performed.

BMW Starter Motor Recall Details

Vehicles Recalled
• 2020 BMW 340i
• 2020-2022 BMW 740Li
• 2020-2025 BMW 840i
• 2019-2020 BMW X5
• 2020 BMW X6
• 2019-2020 BMW X7

The problem: An improperly manufactured starter motor could overheat and ignite sound-deadening material in the engine bay. That could lead to a fire either while the car is being driven or after parking.

The fix: BMW will replace the starter motor at no cost to the owner.

How to contact the manufacturer: Owners may contact BMW customer service at 800-525-7417.

NHTSA campaign number: 25V644

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Jon Linkov

Jon Linkov is the deputy auto editor at Consumer Reports. He has been with CR since 2002, covering varied automotive topics including buying and leasing, maintenance and repair, ownership, reliability, used cars, and electric vehicles. He manages CR’s lineup of special interest publications, hosts CR’s “Talking Cars” podcast, and writes and edits content for CR’s online and print products. An avid cyclist, Jon also enjoys driving his ’80s-era sports car and instructing at track days.