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    Ford Expedition and Lincoln Navigator Recalled for Seat Belt Issue

    Some of these SUVs have already been recalled and will need a second repair

    2018 Ford Expedition Photo: Ford

    Ford is recalling over 105,000 Ford Expedition and Lincoln Navigator SUVs from the 2018 through 2020 model years because their front seat belts may get stuck and not retract or extend. This is the second time that Ford has issued a recall for this problem.

    MORE ON RECALLS

    The problem is due to a faulty pretensioner, an important safety device that uses a controlled explosive charge to tighten the belt at the beginning of a crash to prevent injury. If the pretensioner deploys when it isn’t supposed to, the belt may lock into place and won’t protect occupants during a crash. In addition to a stuck seat belt, drivers may notice that an airbag warning light is lit up on the display behind the steering wheel.

    To fix the problem, Ford and Lincoln dealerships will replace the seat belt pretensioners free of charge. Initially, Ford engineers thought that the problem was due to a water leak from the air conditioning system. However, the problem may be with the pretensioners themselves.

    In documents provided to the National Highway Traffic Safety Administration, the automaker says it is not aware of any crashes or injuries related to the recall in this newly recalled batch of vehicles, but that there have been 17 dealer reports or warranty claims about the issue. The earlier recall followed 11 reports of injuries.

    Ford Expedition and Lincoln Navigator Recall Details

    Vehicles recalled: Ford Expedition and Lincoln Navigator SUVs manufactured between Oct. 1, 2018, and July 31, 2020.

    The problem: Oxidation within the seat belt pretensioner assembly may cause the pretensioner to inadvertently deploy, locking the seat belt into position.

    The fix: Dealerships will replace the seat belt pretensioner, free of charge.

    How to contact the manufacturer: Owners may contact Ford at 866-436-7332. 

    NHTSA campaign number: 25V197. Ford’s own number for this recall is 25S31. The earlier recall was 24V099.

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    Keith Barry

    Keith Barry has been an auto reporter at Consumer Reports since 2018. He focuses on safety, technology, and the environmental impact of cars. Previously, he led home and appliance coverage at Reviewed; reported on cars for USA Today, Wired, and Car & Driver; and wrote for other publications as well. Keith earned a master’s degree in public health from Tufts University. Follow him on BlueSky @itskeithbarry.bsky.social.