Your membership has expired

The payment for your account couldn't be processed or you've canceled your account with us.

Re-activate

Save products you love, products you own and much more!

Save products icon

Other Membership Benefits:

Savings icon Exclusive Deals for Members Best time to buy icon Best Time to Buy Products Recall tracker icon Recall & Safety Alerts TV screen optimizer icon TV Screen Optimizer and more

    Ford Mustang Mach-E EVs Recalled Again to Fix Battery Issue

    Vehicles that previously had a software update will need to have a part replaced, free of charge

    2021 Ford Mustang Mach-E
    2021 Ford Mustang Mach-E
    Photo: Ford

    Ford is recalling nearly 35,000 Mustang Mach-E EVs from the 2021 and 2022 model years to fix a battery problem that can cause the vehicle to suddenly lose power while driving. Only extended-range battery and GT models are included in the recall. Some of these vehicles received a software update as part of a recall last year, but they will still need to go to a Ford dealer for an additional free repair.

    MORE ON Car RECALLS

    Today’s announcement follows 107 reports of vehicles losing power while driving after the software update and an investigation from the National Highway Traffic Safety Administration. The problem has to do with an overheating battery contactor, a kind of switch that determines which vehicle components the battery sends power to. The battery contactor may overheat after the vehicle has been plugged into a DC fast charger and/or what Ford calls “wide-open pedal events” (putting the accelerator to the floor for quick acceleration).

    If this problem occurs, the vehicle may not start, or the vehicle may lose power while driving after a “Stop Safely Now” warning message appears in the gauge cluster behind the steering wheel. Power brakes and steering will still remain functional.

    As part of this recall, Ford dealerships will replace faulty battery components, free of charge.

    According to Ford, there have been no crashes or injuries related to this issue.

    Ford Mach-E Recall Details

    Vehicles recalled: Ford Mustang Mach-E extended-range or GT EVs manufactured between May 27, 2020, and May 24, 2022.

    The problem: DC charging and repeated hard acceleration can overheat the high-voltage battery main contactors, which can prevent the contactors from closing or weld them permanently closed. If this happens, the vehicle might not start, or it could lose power while driving.

    The fix: Ford will replace the vehicle’s bussed electrical center (BEC), which is also known as the high voltage battery junction box (HVBJB), free of charge. Owners who have paid for this repair out of pocket may be eligible for reimbursement from Ford.

    How to contact the manufacturer: Owners may contact Ford at 866-436-7332.

    NHTSA campaign number: 23V687. Ford’s own number for this recall is 23S56. Vehicles included in this recall that were previously repaired under recall 22V412 will need to have the new remedy completed.

    Check to see whether your vehicle has an open recall: NHTSA’s website will tell you whether your vehicle has any open recalls that need to be addressed.

    If you plug your car’s 17-digit vehicle identification number (VIN) into NHTSA’s website and a recall doesn’t appear, it means your vehicle doesn’t currently have any open recalls. Because automakers issue recalls often, and for many older vehicles, we recommend checking back regularly to see whether your vehicle has had a recall issued.

    Stay informed about recalls that might affect your vehicle using our Car Recall Tracker. Create a free account now to become a CR member.


    Keith Barry

    Keith Barry has been an auto reporter at Consumer Reports since 2018. He focuses on safety, technology, and the environmental impact of cars. Previously, he led home and appliance coverage at Reviewed; reported on cars for USA Today, Wired, and Car & Driver; and wrote for other publications as well. Keith earned a master’s degree in public health from Tufts University. Follow him on BlueSky @itskeithbarry.bsky.social.