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    Ford Recalls More Ranger Pickups to Fix Faulty Airbags Again

    Replacement front passenger airbags may have been installed incorrectly as part of an earlier recall

    Ford Ranger airbag Photo: Ford

    Ford is recalling more than 230,000 Ranger pickups from the 2004 through 2006 model years after discovering that replacements for faulty Takata passenger airbags may have been installed incorrectly. As a result, the new airbags may not protect occupants in a crash.

    Owners of Rangers in this latest recall will need to bring their vehicle to a Ford or Lincoln dealership to have its passenger airbag inspected and, if necessary, replaced. This is true even if owners already had their passenger airbags replaced under a previous recall or if their trucks weren’t included in earlier recalls.

    This action adds 133,392 trucks to the recall issued on February 27, 2023, bringing the total to 231,942 Rangers.

    more on recalls

    According to documents Ford provided to the National Highway Traffic Safety Administration (NHTSA), these vehicles were subject to earlier recalls to replace faulty Takata airbags that could explode, sending shrapnel at vehicle occupants. Ford previously told owners not to drive the 2006 Ranger after two airbag-related fatalities, and it sent mobile repair teams to the homes of vehicle owners to replace the defective airbags.

    Ford says that it uncovered seven examples of vehicles with improperly installed inflators and that the technicians at dealerships and mobile repair teams who installed them told the automaker they didn’t read the installation instructions. Now airbag installation kits have been redesigned so that the new replacement airbag inflators can be installed only in the proper orientation.

    In April 2023 Ford found another example of a Ranger with an improperly installed airbag and expanded the recall to include more trucks.

    The automaker says there have been no crashes or injuries involving this problem.

    The Takata recall has been ongoing since 2014 and involves 42 million vehicles from 34 different brands. NHTSA has called it “the largest and most complex safety recall in U.S. history.”

    Learn more about car recalls at CR’s guide to recalls.

    The Details

    Vehicles recalled: Certain 2004-2006 Ford Ranger pickup trucks that have had their passenger airbag inflators replaced as part of a previous recall repair.

    The problem: Technicians may not have installed the airbag inflator properly. If the airbag deploys, it may injure vehicle occupants.

    The fix: Ford and Lincoln dealerships will inspect and, if necessary, replace the improperly installed inflators free of charge.

    How to contact the manufacturer: Owners may call Ford at 866-436-7332. Ford will contact owners of affected vehicles by mail starting May 22, 2023.

    NHTSA campaign numbers: 23V306. Ford’s own number for this recall is 23S08. It expands on an earlier recall, 23V125.

    Check to see whether your vehicle has an open recall: NHTSA’s website will tell you whether your vehicle has any open recalls that need to be addressed.

    If you plug your car’s 17-digit vehicle identification number (VIN) into NHTSA’s website and a recall doesn’t appear, it means your vehicle doesn’t currently have one. Because automakers issue recalls often, and for many older vehicles, we recommend checking regularly.

    Stay informed about recalls that might affect your vehicle by using our Car Recall Tracker.

    Create a free account now to become a CR member.


    Keith Barry

    Keith Barry has been an auto reporter at Consumer Reports since 2018. He focuses on safety, technology, and the environmental impact of cars. Previously, he led home and appliance coverage at Reviewed; reported on cars for USA Today, Wired, and Car & Driver; and wrote for other publications as well. Keith earned a master’s degree in public health from Tufts University. Follow him on BlueSky @itskeithbarry.bsky.social.