This Texas-size wagon becomes your home-on-wheels on a long cross country trip. Ride, handling and braking are much improved over its truck-like predecessor. The Suburban seats eight comfortably with room for their luggage. Parking is still awkward and fuel economy is not great.
Alerts
There are 7 recalls on this vehicle. Learn More.

Reliability

Reliability indicates how models have performed in the past, providing the basis for predicting how the vehicles will hold up in the year ahead. These charts provide the most comprehensive reliability information available to consumers. Based on information received from our latest subscriber survey, our reliability history charts give you a rundown on how used vehicles are holding up in 17 potential trouble spots, ranging from the engine, transmission, and brakes to power equipment and the electrical system.

Overall Reliability
Most Common Trouble Spots
Common Trouble Spot
Common Trouble Spot
The 2004 Chevrolet Suburban has been recalled 7 times by NHTSA. View Recalls
Research Years *Redesign year
Worse Better
00*
01
02
03
04
05
06
07*
08
09
10
11
12
13
14
15*
16
17
18
19
Overall Reliability Verdict
NA
NA
NA
Potential Trouble Spots
Engine Major
NA
NA
NA
Engine Minor
NA
NA
NA
Engine Cooling
NA
NA
NA
Transmission Major
NA
NA
NA
Transmission Minor
NA
NA
NA
Drive System
NA
NA
NA
Fuel System
NA
NA
NA
Electric System
NA
NA
NA
Climate System
NA
NA
NA
Suspension
NA
NA
NA
Brakes
NA
NA
NA
Exhaust
NA
NA
NA
Paint/Trim
NA
NA
NA
Body Integrity
NA
NA
NA
Body Hardware
NA
NA
NA
Power Equipment
NA
NA
NA
In-car Electronics
NA
NA
NA
Reliability indicates how models have performed in the past, providing the basis for predicting how the vehicles will hold up in the year ahead. These charts provide the most comprehensive reliability information available to consumers. Based on information received from our latest subscriber survey for about 420,000 vehicles, our reliability history charts give you a rundown on how 2000 through 2019 vehicles are holding up in 17 potential trouble spots, ranging from the engine, transmission, and brakes to power equipment and the electrical system. NA indicates that we did not receive a large enough sample size to provide data for a specific year. An X indicates that the vehicle was not manufactured for a specific year.

Learn more about car Reliability.

Owner Reported Trouble Spots

The Reliability score is based on our latest subscriber survey of 2004 Chevrolet Suburban owners. The owner comments describe problems respondents experienced with this vehicle.

Climate System

Blower (fan) motor, A/C compressor, condenser, evaporator, heater system, automatic climate control, refrigerant leakage, electrical failure.

What Owners Say

"the auto climate control knobs do not move the desired temperature correctly.. so you can turn the knob to move temp up and the temp wont change.. The occasionally, for no perceptible reason, the A/c will start blowing heat, but only on the driver's side.. the passenger side is still cold.. to fix this I turn off then back on, and it seems to fix"

Rommel M., FL (2004 Chevrolet Suburban LT 5.3-L V8)

"Climate control modules (3) went bad and are expensive to replace and hard to get to. In the end I think they could have been reprogramed instead of replaced"

Anonymous, MO (2004 Chevrolet Suburban LT 5.3-L V8)

"Gets stuck on either all hot or all cold"

Anonymous, OR (2004 Chevrolet Suburban LS 5.3-L V8)

"air routing. would blow hot air when in a/c mode right hand only. Also sometime would only route a/c air though windshield defrost vent"

Anonymous, MN (2004 Chevrolet Suburban LT 5.3-L V8)

"The modulating valves do not work most of the time and the interior temp. cannot be maintained. Very difficult to replace, have to take the dash completely out"

Garland C., SC (2004 Chevrolet Suburban LT 5.3-L V8)

"HVAC system blows hot air on the passenger side and cold air on the drivers side: both sides are set to the cold settings with no response"

Anonymous, IN (2004 Chevrolet Suburban LT 5.3-L V8)

"AC switches to heat rather than cooling"

Mary M., TX (2004 Chevrolet Suburban LT 5.3-L V8)

"automatic climate control was blowing heat when it was set to blow cold air"

Russell D., OH (2004 Chevrolet Suburban LT 5.3-L V8)

"Air conditioner will suddenly blow hot air"

Michael P., NJ (2004 Chevrolet Suburban LT 5.3-L V8)

"AC vent for driver side will often change from hot to cold or from cold (AC) to hot air"

Anonymous, AL (2004 Chevrolet Suburban Unsure 5.3-L V8)

"It turns on the heat on one side while cooling on the other. Took it to the dealer several times they kept it a week and it still does the same thing when returned. My neighbor has the same vehicle and he told me he googled it and they told him to"

Anonymous, FL (2004 Chevrolet Suburban LT 5.3-L V8)

"don't work or work intermittently"

Michael P., NJ (2004 Chevrolet Suburban LT 5.3-L V8)
Heater system

"Heater was blowing cold air. The actuator had to be replaced and it was 6 hours labor as the dash had to be removed. Very costly repair, and the heat is now ok, but not as good as it used to be"

Mark K., WI (2004 Chevrolet Suburban LT 5.3-L V8)

"Blowers do not operate, but blowers, by testing are functional"

Anonymous, OK (2004 Chevrolet Suburban LS 5.3-L V8)

"lengthy diagnosis, probably a temp controller behind dash. Estimated $1200+ to fix"

Anonymous, OR (2004 Chevrolet Suburban LT 5.3-L V8)

"Recharged system in summer of 2014. Within 1 week A/C was warm again. Have to get leak fixed, scheduling appointment this spring 2015"

Warren H., NJ (2004 Chevrolet Suburban LT 5.3-L V8)

Electric System

Alternator, starter, hybrid battery and related systems, regular battery, battery cables, engine harness, coil, ignition switch, electronic ignition, distributor or rotor failure, spark plugs and wires failure.

What Owners Say

Gauges

"step motors go bad in this year model"

Ronald S., NC (2004 Chevrolet Suburban LS 5.3-L V8)

"gas gauge does not work now. previously the speedometer and the temp gauges did not work--the have been fixed"

David W., TN (2004 Chevrolet Suburban LT 5.3-L V8)

"on board computer failure has left all gauges non-functional"

Allen N., LA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"speedometer quits, gas gauge goes to empty when it wants to"

Marvin W., MI (2004 Chevrolet Suburban LT 5.3-L V8)

"All of the gauges quit working from time to time and they cannot figure out why"

Diana R., AZ (2004 Chevrolet Suburban LT 5.3-L V8)

"oil pressure gauge stuck at max. speedometer would not reset to zero. was stuck up in the 80 mph range to start. very hard to tell how fast you were going"

Gary B., VT (2004 Chevrolet Suburban LT 5.3-L V8)

"The gauges malfunctioned and the instrument panel had to be rebuilt"

Anonymous, WA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"Computerized gauge cluster including speedometer has been replaced three (3) times"

Joseph D., NJ (2004 Chevrolet Suburban LT 5.3-L V8)

"I have a constant message to check the tire pressure and the dealer and the factory said they did not know what I was talking about. Unresolved issue"

Garland C., SC (2004 Chevrolet Suburban LT 5.3-L V8)

"on board computer failure has left tire pressure monitor non-functional"

Allen N., LA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"All of the gauges and lights quit working from time to time and they cannot figure out why"

Diana R., AZ (2004 Chevrolet Suburban LT 5.3-L V8)

"Gauges stopped working"

Anonymous, NY (2004 Chevrolet Suburban LS 5.3-L V8)
Exterior lights (other than headlights)

"Replaced the bulbs for the 2 front running lights"

Anonymous, WI (2004 Chevrolet Suburban LT 5.3-L V8)

"Third (upper) brake light stopped working"

Anonymous, CA (2004 Chevrolet Suburban LS 5.3-L V8)
Interior lights

"Some Instrument panel lights have failed"

Anonymous, OR (2004 Chevrolet Suburban LS 5.3-L V8)

Suspension

Shocks or struts, ball joints, tie rods, wheel bearings, alignment, steering linkage (includes rack and pinion), power steering (pumps and hoses, leaks), wheel balance, springs or torsion bars, bushings, electronic or air suspension.

What Owners Say

"Had to replace bushing and other equipment related to left front wheel. t"

Wayne B., CA (2004 Chevrolet Suburban LT 5.3-L V8)

"air ride shocks stopped working, either because of the pump system or just worn out shocks. way too expensive to fix"

Gary B., VT (2004 Chevrolet Suburban LT 5.3-L V8)
Steering linkage (includes rack and pinion)

"linkage is a common problem with this year"

Ronald S., NC (2004 Chevrolet Suburban LS 5.3-L V8)

"Part in the steering column was replaced. Caused vibration in certain turns"

Jeffrey L., AK (2004 Chevrolet Suburban LS 5.3-L V8)

"Both tie rods went out within a week of each other"

Lynda H., WI (2004 Chevrolet Suburban LT 5.3-L V8)
Wheel bearings

"Premature wheel bearing failure also impaired inside tie-rod"

Mark K., WI (2004 Chevrolet Suburban LT 5.3-L V8)

"Both sides went out within a week of each other"

Lynda H., WI (2004 Chevrolet Suburban LT 5.3-L V8)

"Right front wheel bearing failed. Problem was noticed before any driveabilty issues were evident"

Anonymous, CA (2004 Chevrolet Suburban Unsure 5.3-L V8)
Alignment

"The front left HUB unit bearing needed replacement"

Chistopher C., NJ (2004 Chevrolet Suburban LT 5.3-L V8)
Electronic or air suspension

"got ride control warning. system was okay except that sensor gave false signal. Cost $2,200 to replace shock and sensor"

Anonymous, MN (2004 Chevrolet Suburban LT 5.3-L V8)

"Compressor for the autoride died. Nearly $900 to replace. Should have lasted longer than it did, given the relativelt low mileage on this vehicle"

Thomas G., MI (2004 Chevrolet Suburban LT 5.3-L V8)

Paint/Trim

Paint (fading, chalking, cracking, or peeling), loose interior and exterior trim or moldings, rust.

What Owners Say

Paint (fading, chalking, cracking, or peeling)

"Paint blistered lower body panel both sides of vehicle plus tailgate"

Robert B., VA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"Needed new paint job after 12 years, which is not unexpected,given that I park the car outside"

Anonymous, CA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"Paint is faded and chalky"

Anonymous, CA (2004 Chevrolet Suburban LT 5.3-L V8)
Rust

"Lower body panel behind wheel well both sides of vehicle rusted out"

Robert B., VA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"My suburban has much more rust (very excessive) compared to other suburbans I see on the road and on car lots"

Mark K., WI (2004 Chevrolet Suburban LT 5.3-L V8)

"rust on both rocker panels rust on all doors rust on rear lift gate"

Anonymous, NH (2004 Chevrolet Suburban LT 5.3-L V8)

"Rust on body panels immediately behind rear wheels both sides. Also paint blistering same area and on tail gate"

Robert B., VA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"External body metal under paint rusting around wheel openings and rear door key lock"

Dick G., ME (2004 Chevrolet Suburban LT 5.3-L V8)

"Top rusting at the attachment of the factory installed luggage rack"

Anonymous, CA (2004 Chevrolet Suburban LT 5.3-L V8)

"Frame rusted to the point of a hole. In VT that is not acceptable and one has to replace the entire frame -can't just repair -in order to pass inspection. Car is a total loss. The quality of this vehicle has overall been absolutely terrible. Will NEV"

Anonymous, VT (2004 Chevrolet Suburban LT 5.3-L V8)

Fuel System

Check engine light, sensors (includes O2 or oxygen sensor), emission control devices (includes EGR), engine computer, engine computer, fuel cap, fuel gauge/sender, fuel injection system, fuel pump, fuel leaks, stalling or hesitation.

What Owners Say

Emission control devices (includes EGR)

"simply replaced the valve"

Anonymous, TX (2004 Chevrolet Suburban LS 5.3-L V8)

"EEC vent valve failure - expensive to replace since it is on top of the gas tank!"

Anonymous, CA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"unknown. not a major problem"

Anonymous, TX (2004 Chevrolet Suburban LS 5.3-L V8)

"vapor canister fell off. this was a minor DYI repair"

Timothy G., LA (2004 Chevrolet Suburban LT 5.3-L V8)
Fuel gauge/sender

"engine light comes on easily"

Anonymous, TX (2004 Chevrolet Suburban LS 5.3-L V8)
Fuel pump

"Fuel pump fails approx. every 20,000 miles requiring towing"

Wayne B., CA (2004 Chevrolet Suburban LT 5.3-L V8)

"Pressure started dropping a few years back and builds up pressure after cycling ignition twice"

Anonymous, IL (2004 Chevrolet Suburban LT 5.3-L V8)
Sensors (includes O2 or oxygen sensor)

"I have had to clean the MAP sensor twice"

Anonymous, CA (2004 Chevrolet Suburban LT 5.3-L V8)

"O2 sensors have been replaced 3x's. Catalytic converter also 3x's"

Anonymous, IL (2004 Chevrolet Suburban LT 5.3-L V8)

Brakes

Antilock system (ABS), parking brake, master cylinder, calipers, rotors, pulsation or vibration, squeaking, brake failure or wear.

What Owners Say

Antilock system (ABS)

"The ABS light would come on and the brakes would pulsate whenever they were applied"

David M., CT (2004 Chevrolet Suburban LT 5.3-L V8)

"light is on for ABS"

Kevin S., ON (2004 Chevrolet Suburban LS 5.3-L V8)

"pressure modulation ABS valve"

Anonymous, OK (2004 Chevrolet Suburban Unsure 5.3-L V8)

"Dash ABS and brake light on continuously"

Anonymous, OK (2004 Chevrolet Suburban LS 5.3-L V8)

"calipers seemed not to grab rotors; had work done to clean up and improve braking. Also calipers, rotors and brake lines (all replaced) very sensitive to winter corrosion.l"

R H B., ME (2004 Chevrolet Suburban Unsure 5.3-L V8)

"Mechanic unable to adjust parking brake to hold car on moderate hill. Dealer did at cost of $2000"

Drew P., NY (2004 Chevrolet Suburban Unsure 5.3-L V8)
Normal routine brake wear

"Replaced front brakes @ 134,764. This was the first time I had to replace/repair the front brakes"

Anonymous, WI (2004 Chevrolet Suburban LT 5.3-L V8)
Regular brake failure

"The brake failure was the result of corrosion of the brake lines under the car. All of the other problems with the brakes were also due to corrosion of all the brake components"

Anonymous, OH (2004 Chevrolet Suburban LS 5.3-L V8)

"Every brake line on the truck rotted out, I have experienced three (3) total brake failures while driving on major highways. Pedal went to the floor because of a break line failing"

Joseph D., NJ (2004 Chevrolet Suburban LT 5.3-L V8)

Drive System

Driveshaft or axle, CV joint, differential, transfer case, 4WD/AWD components, driveline vibration, traction control, electronic stability control (ESC), electrical failure.

What Owners Say

"Driveshaft universal joint failed, the driveshaft separated at the transmission side and punctured the automatic transmission housing. Additional damage to emission system and muffler required extensive repair/replacement to all mentioned above"

Craig K., AZ (2004 Chevrolet Suburban LT 5.3-L V8)

"Had to replace wheel bearings and hubs (all one unit) on both front wheels"

Todd B., IL (2004 Chevrolet Suburban LT 5.3-L V8)
4WD/AWD components

"Sensors and hydraulic pump have failed"

Anonymous, MA (2004 Chevrolet Suburban LT 5.3-L V8)

"differential bearings worn out"

Anonymous, BC (2004 Chevrolet Suburban Unsure 5.3-L V8)
Traction control

"Related to AWD - has to be disabled to drive vehicle"

Anonymous, MA (2004 Chevrolet Suburban LT 5.3-L V8)
Transfer case

"Bearing shaft wobble causing transfer to shift to low range or 4wd on its own"

Robert B., VA (2004 Chevrolet Suburban Unsure 5.3-L V8)

"probably corrosion-related leak - oil blew out and bearings had to be replaced. Mechanic thought gears were ok, but they weren't so now we have a permanent scream in the rear"

Anonymous, NY (2004 Chevrolet Suburban LT 5.3-L V8)

In-car Electronics

CD or DVD players, radio, speakers, GPS, communication system (e.g., OnStar), display screen freezes or goes blank, phone pairing (e.g. Bluetooth), voice control commands, steering wheel controls, portable music device interface (e.g., iPod/MP3 player), backup or other camera/sensors.

What Owners Say

"Difficult to see what gear car is in"

Harriet L., OK (2004 Chevrolet Suburban LT 5.3-L V8)
Display screen goes blank

"The entire dash seems to be losing its display and warnings display because the monitors are faulty, not the devices themselves. It is not a fuse issue"

Kelly W., ID (2004 Chevrolet Suburban LS 5.3-L V8)
CD player

"Jammed"

Robert B., CA (2004 Chevrolet Suburban LT 5.3-L V8)
Display screen freezes up

"Voltmeter display failed, I was told I had to replace whole dash display panel at costs of hundreds of dollars. I did not replace and now just use my own digital voltmeter to assure that I am charging correctly"

R H B., ME (2004 Chevrolet Suburban Unsure 5.3-L V8)

"Electronic issues are as follows: gas gauge and oil pressure gauge do not work. Speedometer is no longer correct. ABS and break lights come on for no reason"

Anonymous, NJ (2004 Chevrolet Suburban LT 5.3-L V8)

Engine Cooling

Radiator, cooling fan, antifreeze leaks, water pump, thermostat, overheating.

What Owners Say

Antifreeze leaks

"Block has a leak that allows cooling fluids to drain into the engine. Cost of engine replacement by dealership is in excess of $7k"

David G., CA (2004 Chevrolet Suburban LS 5.3-L V8)
Cooling fan

"The fan clutch was not functioning properly and had to be replaced"

Bela P., OH (2004 Chevrolet Suburban LS 5.3-L V8)
Radiator

"Failed. Expected at 250,000 miles"

Anonymous, TX (2004 Chevrolet Suburban LT 5.3-L V8)
Thermostat

"Transmission fluid overheats when towing boat in summer heat shutting engine down to prevent damage to engine"

William H., NV (2004 Chevrolet Suburban LT 5.3-L V8)

"had leak, needed to have replaced. unsure of exact problem"

Paul M., MA (2004 Chevrolet Suburban LS 5.3-L V8)

Body Integrity

Squeaks, rattles, wind noises, loose or cracked seals and/or weather-stripping, air and water leaks.

What Owners Say

"Rattle at low speeds"

Robert B., CA (2004 Chevrolet Suburban LT 5.3-L V8)

"It appears that the sound has to do with the steering componets"

Anonymous, NM (2004 Chevrolet Suburban LS 5.3-L V8)
Wind noise

"Passenger front seat door seal has far louder wind noise than ever before"

Kelly W., ID (2004 Chevrolet Suburban LS 5.3-L V8)

"Drivers door could seal more tightly to keep noise levels lower"

Anonymous, NJ (2004 Chevrolet Suburban Unsure 5.3-L V8)

Transmission Major

Transmission rebuild or replacement, torque converter, clutch replacement.

What Owners Say

Transmission rebuild or replacement

"Replaced transfer case with rebuilt unit $3000"

Anonymous, NY (2004 Chevrolet Suburban LS 5.3-L V8)

"second rebuilt transmission. first one installed by dealer and it amazingly needed replacement month after warranty expired"

Anonymous, MI (2004 Chevrolet Suburban LT 5.3-L V8)

"Would switch into higher gears"

Anonymous, NY (2004 Chevrolet Suburban LS 5.3-L V8)

Engine Major

Engine rebuild or replacement, cylinder head, head gasket, turbo or supercharger, timing chain or timing belt.

What Owners Say

Cylinder head

"Driver side rear exhaust manifold to cyclinder heard bolts broke. $1,600.00"

Anonymous, TX (2004 Chevrolet Suburban LT 5.3-L V8)

"The engine died and had to be rebuilt"

Anonymous, MN (2004 Chevrolet Suburban LS 5.3-L V8)

"engine completely shut down with no warning--had to be replaced. expensive"

David W., TN (2004 Chevrolet Suburban LT 5.3-L V8)

Body Hardware

Power or manual windows, locks and latches, tailgate, hatch or trunk, doors or sliding doors, mirrors, seat controls, safety belts, sunroof, convertible top.

What Owners Say

"Drivers door lock switch sensor sticks in the closed position. Will require dissasembly of the door to replace the switch. Costly repair due to the labor, so I am holding off"

Mark K., WI (2004 Chevrolet Suburban LT 5.3-L V8)
Mirrors

"Both external mirror adjustment motors failed. Drivers side glass mirror "fogging", unable to see anything"

Dick G., ME (2004 Chevrolet Suburban LT 5.3-L V8)
Tailgate, hatch or trunk

"Have had to replace the rear hatch window twice since purchase. Attachment points were weak"

Anonymous, AL (2004 Chevrolet Suburban Unsure 5.3-L V8)

Engine Minor

Accessory belts and pulleys, engine computer, engine mounts, engine knock or ping, oil leaks.

What Owners Say

Fuel leaks

"rusted fuel line from tank to engine"

Anonymous, NH (2004 Chevrolet Suburban LT 5.3-L V8)
Oil leaks

"Engine was leaking and cost almost $1000 to repair"

Anonymous, LA (2004 Chevrolet Suburban LS 5.3-L V8)

Transmission Minor

Gear selector or linkage, leaks, transmission computer, transmission sensor or solenoid, clutch adjustment, rough shifting, slipping transmission.

What Owners Say

Rough shifting

"shifting hard in second gear shift indicator in one gear but really in another missed second gear and went in to third twice"

Anonymous, WA (2004 Chevrolet Suburban LT 5.3-L V8)

Power Equipment

Cruise control, clock, warning lights, body control module, keyless entry, wiper motor or washer, tire pressure monitor, interior or exterior lights, horn, gauges, 12V power plug, remote engine start, alarm or security system

What Owners Say

Ignition switch

"Failure to start several times due to ignition/security/other starting issue. Repair shop not able to fully ID problem"

Monica P., ND (2004 Chevrolet Suburban LT 5.3-L V8)

Exhaust

Muffler, pipes, catalytic converter, exhaust manifold, leaks.

Compare 2004 Models

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This score shows whether the model had more or fewer problems overall than the average model of that year, calculated from the total number of problems reported by subscribers in all 17 trouble spots.
Recalls
PROVIDED BY
WHEELS:CAP/COVER/HUB
Dec 17 2007
WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.
Summary:
CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.
What should you do:
FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.
For more information:
THIS RECALL ONLY PERTAINS TO REPLACEMENT NATIONAL, CARQUEST WHEEL HUB ASSEMBLIES AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES MANUFACTURED BY GENERAL MOTORS OR FORD.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
NHTSA CAMPAIGN ID Number: 07E106000
Potential Number of Units Affected: 130000
ENGINE AND ENGINE COOLING
Aug 03 2006
IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Summary:
ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.
What should you do:
DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.
For more information:
GM RECALL NO. 06080.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
NHTSA CAMPAIGN ID Number: 06V289000
Potential Number of Units Affected: 38439
FUEL SYSTEM, GASOLINE
May 19 2006
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Summary:
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
What should you do:
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
For more information:
THIS RECALL ONLY PERTAINS TO AFTERMARKET FRAM FUEL FILTERS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE VEHICLES LISTED.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
NHTSA CAMPAIGN ID Number: 06E043000
Potential Number of Units Affected: 88303
EXTERIOR LIGHTING
Mar 23 2006
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Summary:
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
What should you do:
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
For more information:
THIS RECALL ONLY PERTAINS TO PRO-A MOTORS AFTERMARKET LAMPS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED "LAMP MODEL NUMBERS."CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
NHTSA CAMPAIGN ID Number: 06E026000
Potential Number of Units Affected: 61944
SEAT BELTS:REAR
Apr 22 2005
A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.
Summary:
ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.
What should you do:
DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.
For more information:
GM RECALL NO. 05037.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
NHTSA CAMPAIGN ID Number: 05V163000
Potential Number of Units Affected: 1359824
SERVICE BRAKES, HYDRAULIC
Feb 08 2005
IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.
Summary:
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
What should you do:
DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.
For more information:
GM RECALL NO. 05006.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
NHTSA CAMPAIGN ID Number: 05V043000
Potential Number of Units Affected: 77411
SERVICE BRAKES, HYDRAULIC
Feb 04 2004
CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.
Summary:
CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.
What should you do:
DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.
For more information:
GM RECALL NO. 04004.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
NHTSA CAMPAIGN ID Number: 04V045000
Potential Number of Units Affected: 68875
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