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Chevrolet Silverado 2500HD

EPA MPG: NA

RECALL ALERT:
There is 1 recall on this vehicle. Learn More.

Reliability

Overall Reliability

The 2004 Silverado 2500HD is less reliable than other cars from the same model year.

The 2004 Chevrolet Silverado 2500HD has been recalled 1 time by NHTSA. View Recalls
Most Common Trouble Spots
Common Trouble Spot
Common Trouble Spot

Owner Reported Trouble Spots

The Reliability score is based on our latest subscriber survey of 2004 Chevrolet Silverado 2500HD owners. The owner comments describe problems respondents experienced with this vehicle.

Climate System

AC compressor, blower (fan) motor, condenser, evaporator, heater system, automatic climate system, electrical failure, refrigerant leakage.

What Owners Say

Blower (fan) motor

""blower, sensor and control panel needed to be replaced""

Anonymous, FL (2004 Chevrolet Silverado 2500HD LT 6.0-L V8)
Other climate system problem

"Articulator failed so I couldnt control the heater or air-condition. Thebheatercwas stuck on."

Anonymous, NV (2004 Chevrolet Silverado 2500HD LS 8.1-L V8)
Refrigerant leaks

"Has leaked down 3 times in the last 2 years. First time they said if I would let them put in a value that they could put a dye into to make it easier to find the leak. Seems to leak down faster after each attempt to find it. Im looking for a new repair shop."

Anonymous, GA (2004 Chevrolet Silverado 2500HD LT 6.0-L V8)

Exhaust

Muffler, pipes, catalytic converter, exhaust manifold, heat shields, leaks.

What Owners Say

Exhaust manifold

""Cracked manifolds, and fixed the doors on the ventilation system.""

Anonymous, WI (2004 Chevrolet Silverado 2500HD LT 8.1-L V8)
Muffler

"Muffler rusted out and needed replacement"

Anonymous, NY (2004 Chevrolet Silverado 2500HD LT 8.1-L V8)
Pipes

"Exhaust pipes rusted out and required replacement."

Anonymous, NY (2004 Chevrolet Silverado 2500HD LT 8.1-L V8)

Engine Major

Engine rebuild or replacement, cylinder head, head gasket, turbocharger or supercharger, timing chain or belt.

What Owners Say

Engine rebuild or replacement

"Only reason I replaced engine with remanufactured engine was cost. Due to head gasket issues and worn out turbo charger."

Anonymous, NC (2004 Chevrolet Silverado 2500HD LT 6.6-L V8 diesel)
Head gasket

"LLY engine notorious for head gasket problems. Replaced head bolts with ARP studs."

Anonymous, NC (2004 Chevrolet Silverado 2500HD LT 6.6-L V8 diesel)

Suspension/Steering

Shocks or struts, ball joints, tie rods, wheel bearings, alignment, steering linkage (includes rack and pinion), power steering (pumps and hoses, leaks), wheel balance, springs or torsion bars, bushings, electronic or air suspension.

What Owners Say

Ball joints

"The "front end " suspension was worn out after many miles and severe usage and from plowing"

Anonymous, (2004 Chevrolet Silverado 2500HD LT 6.6-L V8 diesel)
Tie rods

"Needed new ones"

Anonymous, CA (2004 Chevrolet Silverado 2500HD LS 6.6-L V8 diesel)

Electrical Accessories

Cruise control, clock, warning lights, body control module, keyless entry, wiper motor or washer, tire pressure monitor, interior or exterior lights, horn, gauges, 12V power plug, USB ports, alarm or security system, remote engine start, heated or cooled seats, heated steering wheel, headlights, automatic headlights, automatic wipers, wireless charging pad.

What Owners Say

Other electrical system problem

""I had to have the main fuse block rewired due to deterioration and rodent damage. Truck is reliable, but occasionally shows false check engine lights and brake / ABS warning lights. This is a 21 year old truck..""

Anonymous, NY (2004 Chevrolet Silverado 2500HD LS 6.6-L V8 diesel)

Fuel System/Emissions

Sensors (O₂, or oxygen, sensor), emission-control devices (includes EGR), fuel-injection system, fuel gauge/sender, fuel pump, problems filling up the tank.

What Owners Say

Other emissions/fuel system problem

""Glow plugs on the Duramax require replacement about every 3 years. If they are untouched, they may be difficult to remove. I use a repair shop that is knowledgeable about diesels and Duramaxes in particular.""

Anonymous, NY (2004 Chevrolet Silverado 2500HD LS 6.6-L V8 diesel)

Engine Electrical

Alternator, starter, hybrid battery replacement, hybrid battery related systems, regular battery, battery cables, engine harness, coil, ignition switch, electronic ignition, spark plugs and wires failure, auto stop/start.

Brakes

Premature pad/rotor wear, pulsation or vibration, antilock system, parking brake, master cylinder, calipers, squeaking, brake failure, regenerative braking.

Noises/Leaks

Squeaks, rattles, wind noises, seals and/or weather stripping, air and water leaks.

Transmission Minor

Gear selector and linkage, transmission computer, transmission sensor or solenoid, clutch adjustment, rough shifting, slipping transmission, leaks.

Transmission Major

Transmission rebuild or replacement, torque converter, premature clutch replacement.

Body Hardware

Windows, locks and latches, doors or sliding doors, tailgate, trunk or hatch, mirrors, seat controls (power or manual), seat belts, sunroof, convertible top, glass defect.

Paint/Trim

Paint (fading, chalking, peeling, or cracking), loose interior or exterior trim or moldings, rust.

Engine Cooling

Radiator, cooling fan, water pump, thermostat, antifreeze leaks, overheating.

Engine Minor

Accessory belts and pulleys, engine computer, engine mounts, engine knock or ping, fuel leaks, oil leaks.

In-car Electronics

Infotainment system (audio, GPS, phone), rear entertainment system, backup or other camera/sensors, head-up display.

Drive System

Driveshaft or axle, CV joint, differential, transfer case, four-wheel-drive/all-wheel-drive components, driveline vibration, electrical failure, traction control, electronic stability control.

2004 Pickup Trucks Reliability

This Car
vs. Similar Cars

Chevrolet vs. Other New Car Brands Reliability

Reliability History
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Overall Reliability Verdict
POTENTIAL TROUBLE SPOTS
Powertrain
Engine Major
Engine Minor
Engine Cooling
Engine Electrical
Transmission Major
Transmission Minor
Drive System
Fuel System/Emissions
Exhaust
Suspension/Steering
Brakes
Climate System
Build Quality
Electrical Accessories
Body Hardware
Paint/Trim
Noises/Leaks
In-car Electronics
Reliability indicates how models have performed in the past, providing the basis for predicting how the vehicles will hold up in the year ahead. These charts provide the most comprehensive reliability information available to consumers. Based on information received from our latest subscriber survey for about 380,000 vehicles, our reliability history charts give you a rundown on how 2000 through 2025 vehicles are holding up in 20 potential trouble spots, ranging from the engine, transmission, electric motor, EV charging, and brakes, to power equipment and the electrical accessories.
Recalls
PROVIDED BY
WHEELS
Jun 04, 2007
DAMAGE OCCURS TO THE VEHICLE COMPONENTS AROUND THE RIMS ON THE FRONT OF THE VEHICLE. THE ANTI-LOCK BRAKE SENSOR WIRES COULD BE CUT.
Summary:
ON CERTAIN VEHICLES EQUIPPED WITH SERIES 0307, HR0307A, HR0307B, HR1000A OR HR1500HB HY--RAIL GUIDE WHEEL EQUIPMENT, THESE STEERING STOPS MAY NOT BE CORRECTLY INSTALLED.
What should you do:
THE VEHICLE'S FRONT TIRES, WHEELS, UPPER CONTROL ARMS, AND ANTI-LOCK BRAKE SENSOR WIRES WILL BE INSPECTED. IF ANY DAMAGE, WEAR, NICKS, GOUGES, CUT OR FRAYED WIRES, ARE FOUND, CONTROL ARM GUARD PLATES WILL BE NEEDED AND/OR THE STEERING STOPS WILL BE REPLACED. THE ANTI-LOCK BRAKE SENSOR WIRES WILL ALSO BE RELOCATED. OWNERS WERE NOTIFIED ON FEBRUARY 23, 2007. OWNERS MAY CONTACT HARSCO AT 1-507-235-7212.
For more information:
CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
NHTSA CAMPAIGN ID Number: 07V228000
Potential Number of Units Affected: 700
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