With the summer season in full swing, your grill is probably getting regular use. But before whipping up your next batch of burgers, take stock of your grill brush.

If you use a stainless steel or brass wire brush to remove stuck-on food from grill grates, be aware of this surprising downside: Small, sharp bristles can break off as you’re cleaning and get stuck to your grill’s cooking surface. The next time you grill, those stray bristles may adhere to food and be accidentally ingested.

An estimated 1,700 Americans went to an emergency room between 2002 and 2014 after having ingested wire bristles in grilled food, according to a study published in 2016 in the journal Otolaryngology-Head and Neck Surgery. One in four of those with grill brush injuries had to be admitted to the hospital.

More on Grilling

Those are not large numbers, but C.W. David Chang, M.D., a senior study author and associate professor of otolaryngology at the University of Missouri School of Medicine, says the 2016 study might underestimate the frequency of such accidents. That’s because the findings are based only on ER visits. It “does not account for cases presenting at urgent care facilities or other outpatient settings,” he notes.

According to the study, injuries from grill brushes have been reported most often to the mouth and throat. But in rare instances, people have sustained stomach and intestinal injuries after swallowing a bristle that’s hidden in food.

Don’t let these findings keep you from cleaning your grill well. You can get those grill grates free of food remnants without worrying about stray bristles ending up where they shouldn’t. Here’s how. 

Clean Your Grill Safely

Consider alternative cleaning tools. Depending on what type of grill you have, you might try cleaning warm grill grates with a tool such as a pumice stone or a coil-shaped bristle-free brush. Check your owner’s manual for recommendations.

Consumer Reports recently tested several widely sold grill brushes and found that the Earthstone GrillStone outperformed most of the traditional brushes in our test. The stone wore out quickly but was extremely effective at cleaning grills. (Check out the best and worst grill brushes from our tests.)

You can also brush loose food particles off a warm grate with a wad of crumpled-up aluminum foil. Make sure grill grates are not hot enough to burn you.  

If you use a stainless steel or brass wire grill brush, take extra precautions. Check your grill for any bristles before cooking, and your grill brush and its bristles before using it. If some areas of the grill brush have fewer bristles than others or the brush is worn or warped, toss it.

In our grill brush tests, the other high performer was the Nexgrill grill brush—which has a detachable and replaceable brush head. That means you can replace it frequently, before the bristles come loose.

And if you use an electric grill brush, such as the Grillbot, replace brushes every grilling season or after 100 uses.

Get the right stuff for deep cleaning. When grill grates need an occasional big cleaning, “treatment with liquid grill cleaners (in spray and foam form) can help loosen debris,” Chang says. You might need to pair a liquid cleaner with abrasive pads, which have a coarse texture similar to that of pumice stones, to get rid of really stubborn food residue.  

Grill Cleaning Techniques

Whether it's tail-gating or summer get-togethers, everyone loves to fire up the grill. Consumer Reports' expert, Paul Hope, shares with 'Consumer 101' TV show host, Jack Rico, some great post-grilling cleaning tips.